Welding smoke extraction | CIPRES FILTR BRNO

Welding shops

Welding smoke extraction

  • Smoke extraction at robotic workplaces
  • Spatial smoke extraction through ceiling duct system
  • Local air extraction through welding tables, exhaust hoods, extraction arms
  • Recommended device – CARM GH filter

 

Welding shops require efficient extraction systems

Smoke generated from metal welding is harmful to human health. It contains fatty oils, metal particles such as zinc, nickel or chromium, which have undesirable and harmful effects on worker’s health. We design and implement welding smoke extraction close to the smoke source, while preventing it from spreading into the surrounding environment.

Smoke extraction at robotic workplaces

Smoke extraction at robotic workplaces is specific for high emphasis on reliability of filtration and extraction technology. Welding robots don’t sleep or get sick, so fully automated welding shops operate without breaks. That is why the extraction system is constantly exposed to heavy loads of extracted air without a break for filter medium regeneration.

Spatial air extraction

Spatial welding shops air extraction is usually applied in places with big sized weldments. Welding smoke is extracted under the ceiling via extraction duct system. In most cases, the extraction ducts are located above cranes and don’t limit their operation. Spatial air extraction provides filtration and circulation of air inside the welding shop, most usually with CARM GH filtration device.

Local air extraction

Local air extraction is provided through working tables and small workspace air extraction systems. We design and provide our solutions for extracting smoke directly at its source via adjustable extraction arms and suspended or vertical exhaust hoods. Local smoke extraction prevents harmful smoke from spreading into the workplace and protects workers’ health.

Filtered air circulation

For our applications, we use CARM GH filtration and extraction device with automatic filter medium regeneration using compressed air counterflow. For filtration devices in welding shops, we guarantee residual dust particle drift under 0,25 mg/m3. Filtered air can be returned to the workplace, which can save on heating costs.

Smart exhaust power control

Our air extraction systems with smart exhaust power controls are increasingly in high demand. Filtration device with frequency converter, automatic flaps, controller and sensors regulates exhaust power in relation to the production technology operation. The filtration system starts and shuts down automatically. Using smart controls helps to cut down electricity costs for our clients.

Filter medium replacement cost

We design and deliver our solutions for our clients with minimum filtration device maintenance cost in mind. Our devices are equipped with smooth filtration sleeves made of microporous filtration fabric. Filtration sleeves won’t create deposits, don’t tear and have high mechanical resistance. For welding shops applications, we guarantee filter medium service life of at least 20 000 hours.

Why work with us

We design and install all solutions ourselves and with our own products. We are 100 % liable for our finished solutions. We strive for high-quality, energy-saving air extraction solutions. We focus on low operating costs and long operating life of filter medium.

To learn more, contact us.